Aryavart Chemicals Pvt. Ltd. was established in 1974 at Panvel and manufacturing activities started with an Anti Skinning Agent & Paint Driers. Excellent customer support prompted Aryavart to continuously expand its facilities to the current level.

In 1985, Aryavart branched out into the new product range of Liquid PVC stabilizers and launched INSTABEX® IC, a Lead Stabilizer in liquid form for the first time in India. Today Aryavart’s products cover the full range of mixed metals liquid Complexes of metals like Lead, Cadmium, Barium, Zinc, Potassium and Calcium. In 1993, Aryavart entered into the manufacture of Lead based Powder Stabilizers by setting up an ultra modern plant at Jalgaon in Maharashtra and started manufacturing a range of value added products such as One-Pack Stabilizers for PVC Pipes. Keeping pace with international developments, in 1999, Aryavart introduced Lubricated One packs which are benchmarked against international products and in 2011 we have invested in a separate facility to manufacture a range of Non Toxic Stabilizers based on Calcium, Barium and Zinc for all applications of PVC.

In 1997, Aryavart became the first and only liquid PVC Stabilizer manufacturing unit in India to obtain ISO 9002. We have an independent R&D lab which has always been a major strength at Aryavart Chemicals. All these years, we have benchmarked our products along with the best available internationally and have offered the same grades in our range as well.

A short tabulation of the PVC Stabilizer range has been given below. Each of the categories mentioned below has also been explained in detail in the following sections


Product Category PVC STABILIZERS
Product Type Lead Stearate Complexes, Mixed metal complexes, Non Toxic Stabilizers such as CaZn Stabilizers
Applications PVC Pipes, Conduits, Fittings, Cables, Artificial Leather Cloth, Doors & Window Profiles.
Rigid PVC Pipes & Conduits

Aryavart Chemicals manufactures a full range of products which are Lead based one pack stabilizer systems which are of the Lubricated and Non Lubricated type. Aryavart Chemicals has perfected through continuous R&D, a production system where external as well as internal lubricants are finely balanced in order to achieve optimum results for the processor. Our One packs give the processor tremendous flexibility to adjust the formulation in relation to filler loading and their own specific operating parameters.

Our products can be used in a wide variety of Pipes such as Pressure and Non Pressure Pipes, electrical conduits, sewage and telecom ducts etc.

Products grades such as INSTABEX® C-2, C-81, C-9 are non lubricated powders. Grades such as INSTABEX® P-9001, P-9522 are lubricated powders, however the same will require some additional lubrication support during processing. Grades such as INSTABEX® C-333, C-909, F-9016 and F-9333 are fully lubricated flakes which can be used in a wide variety of processing conditions based on each customers individual requirements.

Cable Compounds

INDIVIDUAL STABILIZERS The INSTABEX® range of Individual stabilizers such as TBLS, DBLS, LS, CS, DBLPhos and DBLThal are not run of the mill products available in the market but are carefully manufactured under strict process parameters. All INSTABEX® range of individual stabilizers are pulverized using the latest pneumatic separation technology and are available in very narrow particle distribution range. This ensures better dispersion and better results. These products are then used in combinations by the Cable producers who can then formulate based on the requirements of the end cable compound

ONE PACKS FOR CABLES
Aryavart Chemicals has also introduced one-pack stabilizer system for cable compounds. INSTABEX® C-11 and C-12 are finely designed products which are used for both insulation and sheathing purposes. These products have a particle size of 400 mesh, high Lead content and high performance specialty additives which result in better performance even at low concentrations. These products impart good tensile & elongation strength and at the same time, works out to be most economical especially when high filler dosages are required. It gives better electrical properties than the equivalent products available in the market.

Door & Window Profiles

Aryavart Chemicals has designed a range of products specifically for the production of profiles like windows and doorframes.

INSTABEX® C-2(D), F-9504 and C-666(WP) are our products in this range which are designed specifically for the production of profiles like windows and doorframes as well as other extruded profiles. These products are designed for filled profiles and contain the latest generation of lubricants to impart smooth finish and to generate better output. These products are also designed to have excellent weathering properties.

PVC Fittings

Aryavart introduced the concept of liquid Lead Stabilizers in India for the first time in 1985 and offered INSTABEX® IC for application in PVC fittings. Liquid Leads offer the advantage of low specific gravity (approx. 1.3), dust free handling, easy dispersion and its presence at thermally degradable active site in the molecular chain which prevents the degradation more effectively. INSTABEX ® IC is a fine blend of Lead and Plasticizers in a balanced manner to obtain high quality fittings with good control on the weight of each shot.

Also keeping in mind, the needs of customers and their requirement for a product in the powder form, which can be dosed into their existing systems Aryavart Chemicals introduced INSTABEX® MP-9 for them

Other Applications

Aryavart introduced the concept of liquid Lead Stabilizers in India for the first time in 1985 and offered INSTABEX® IC for application in PVC fittings. Liquid Leads offer the advantage of low specific gravity (approx. 1.3), dust free handling, easy dispersion and its presence at thermally degradable active site in the molecular chain which prevents the degradation more effectively. INSTABEX ® IC is a fine blend of Lead and Plasticizers in a balanced manner to obtain high quality fittings with good control on the weight of each shot.

SHOE COMPOUNDS INSTABEX® C-325 is a proprietary Barium based one-pack most suitable for shoe compounds, suction hoses, gasket sheets etc. C-325 not only imparts better heat stability but also, if properly formulated along with chelator, gives clarity & shine to the compound.

PVC SHEET COMPOUNDS INSTABEX® C-82 is complex DBLPhos based stabilizer which yields a higher thermal stability than TBLS and a better light stability than light DBLPhos. New technology in the manufacture of INSTABEX® C-82 makes it a more superior stabilizer than the physical mixture of TBLS & DBLPhos

CALENDERED AND COATED PRODUCTS Aryavart Chemicals have developed a full range of Barium-Cadmium formulations suitable for various applications and is marketed under INSTABEX® M series. This series is a specialty Barium-Cadmium system most suitable for processing PVC at critically high temperatures requiring good clarity. The use of additional quantity of chelating agents is not required when this series of stabilizers are being used in proper proportions, thus providing substantial cost savings. These products also promote a high fusion rate that is the most essential requirement for certain compounds. Incorporation of Epoxy and Stearic Acid is recommended to give synergistic effects. They find applications in different areas such as clear or opaque Calendered Products, Garden hoses and crystal clear suction hoses.

Aryavart has also developed a full range of Barium-Cadmium-Zinc complex stabilizer systems under the INSTABEX® Z series. This series of stabilizers impart effective heat stability along with better weather ability. Presence of Zinc in the system imparts resistance to calendar-roll plate-out. These products offer good gloss and initial color. Incorporation of epoxy and Stearic Acid is recommended to give synergistic effects. These products find application in areas such as the Top coat of coated and calendered sheets.

The INSTABEX® K series is employed as a stabilizer cum kicker along with blowing agents like azo-di-carbonamide. Production of satisfactory chemically blown foam depends on the correct selection of polymer, plasticizer, filler and blowing agent. These kickers reduce decomposition temperature of the blowing agent, provide adequate thermal stability and control the evolution of gas. Incorporation of epoxy in the formulation will improve heat stability, aging properties and also assist in better formation.

CONTACT US

Most European countries have banned use of Lead & Cadmium in PVC processing and hence all heavy metal based stabilizers have been phased out and have been gradually replaced with a series of heavy metal free stabilizers as an effective alternative. Aryavart Chemicals over the last 7 years has devoted a lot of time, money and effort in developing its own line of Non Toxic Stabilizers based on Mixed metals such as Barium, Calcium, Zinc and Potassium in synergistic effect with other Co Stabilizers and Lubricants for a wide variety of applications. Development efforts in this area are still ongoing and more and more new products for different applications are being introduced every quarter.

Artificial Leather Cloth

The INSTABEX® BZ series are stabilizers based on Barium-Zinc complexes and are the most suitable for topcoats of ALC to be exported to European countries. Perfect balance of Barium & Zinc assures better heat stability but also better weather ability. Barium-Zinc complex ensures sulfide stain resistance. Incorporation of Epoxy oil imparts synergistic action.

The INSTABEX® KC series kickers are an alternative kicker system based on Potassium-Zinc. These systems are free from heavy metals and hence fulfill requirements of export to European countries. These products not only reduce the decomposition temperatures of the blowing agent but also provide adequate thermal stability also.

PVC Cables

Keeping in pace with developments for environmental concerns, Aryavart has designed its Calcium-Zinc series of PVC Stabilizers for use in PVC Cables.

INSTABEX® CZ-981 is high power stabilizer in powder form, specifically designed for cable compound for higher grade domestic cables. It imparts good initial colour, better heat stability and electrical properties and is suitable for operating temperatures up to 70°C. While designing this product, extreme care has been taken to choose all the ingredients to be free from heavy metals to meet ROHS compliance. All batches are certified for heavy metal analysis.

INSTABEX® CZ-990 is high power stabilizer in powder form, specifically designed for cable compound for higher grade domestic cables. It imparts good initial color, better heat stability and electrical properties and is suitable for operating temperatures up to 90°C. While designing this product, extreme care has been taken to choose all the ingredients to be free from heavy metals to meet ROHS compliance. All batches are certified for heavy metal analysis.

INSTABEX® CZ-999 is high power stabilizer in powder form, specifically designed for PVC Cables. It imparts good initial color, better heat stability and electrical properties and is suitable for operating temperatures up to 120°C. While designing this product, extreme care has been taken to choose all the ingredients to be free from heavy metals to meet ROHS compliance. All batches are certified for heavy metal analysis.

Rigid Pipes & Conduits

Keeping in pace with developments influenced by environmental concerns, Aryavart Chemicals has designed its range of Calcium-Zinc PVC Stabilizers for use in processing of Rigid Pipes and Conduits. An excellent blend of Stabilizers, Co-Stabilizers and modified new generation lubricants has been so designed to offer best of the synergies to meet the requirements of the processor.

INSTABEX® CZ-9001 is high power stabilizer in powder form, specifically designed for PVC pipes and electrical conduits. While designing this product, extreme care has been taken to choose all the ingredients to be free from heavy metals to meet ROHS compliance. All batches are certified for heavy metal analysis.

PVC Profiles

Keeping in pace with developments influenced by environmental concerns, Aryavart has introduced its range of Calcium-Zinc PVC Stabilizers for use in the extrusion of PVC Profiles.

INSTABEX® CZ-3001 is high power stabilizer in powder form, specifically designed for PVC profiles. This product has been designed keeping in mind the stringent processing requirements of the processors, the long processing times and their unique product requirements. Extreme care has been taken to choose all the ingredients to be free from heavy metals to meet ROHS compliance. All batches are certified for heavy metal analysis.